Kuzindikira zovuta m'nkhaniyizigawo za nsagwada crusherimakhala ndi gawo lofunikira pakusunga magwiridwe antchito. Zomwe zidawonongeka zimatha kuyambitsa kuchepa kwakukulu kwa magwiridwe antchito, zomwe zimapangitsa kuti pakhale ndalama zambiri komanso nthawi yocheperako.Kuyendera pafupipafupi kumathandiza ogwira ntchito kuzindikira zovuta msanga. Izi proactive njira sikuti kumangowonjezera moyo wazigawo za makina a nsagwadakomansoamachepetsa chiopsezo cha zolephera zoopsa. Komanso, kumvetsetsa kufunika kwazidutswa za nyundondizigawo za cone crusherzitha kupititsa patsogolo kudalirika kwa zida zonse. Pakudzipereka pakukonza kosasintha ndi kugwiritsa ntchitomkulu carbon manganese chitsulokwa olowa m'malo, ogwira ntchito amatha kuonetsetsa kuti zida zawo zikuyenda bwino komanso moyenera.
Zofunika Kwambiri
- Kuwunika pafupipafupi kwa ziwiya za nsagwadakuthandizira kuzindikira kutha msanga, kuteteza kukonzanso kokwera mtengo komanso kutsika.
- Kuzindikira zizindikiro za kutha, monga ming'alu ndi mawonekedwe osagwirizana, ndikofunikira kuti zisungidwe bwino.
- Kupaka mafuta moyenera ndikofunikira; mafuta osakwanira amatha kupangitsa kuti mavalidwe achuluke komanso zolephereka.
- Kuthana ndi kusalongosoka mwachangu kumatha kukulitsa luso komanso kuchepetsa kugwiritsa ntchito mphamvu muzophwanya nsagwada.
- Kukonzanso panthawi yake kwa zida zosweka kumalepheretsa kuwonongeka kwina ndikukulitsa moyo wa ophwanya nsagwada.
Zovala za Jaw Plates
Zizindikiro Zovala
Zovala za nsagwada zong'ambika zimapereka zizindikiro zingapo zomwe oyendetsa amatha kuzizindikira mosavuta. Kuzindikira zizindikiro izi mwamsanga kungateteze kuwonongeka kwina ndikukhalabe ndi ntchito yabwino.Nazi zizindikiro zofala kwambiri za kuvala:
- Kugwedezeka kwakukulu kapena phokoso
- Zowoneka ming'alu kapena kuwonongeka kwamapangidwe
- Kuchepetsa kuvala mbale ndi liners
- Zovala zosagwirizana
- Kuchulukitsidwa kwapang'onopang'ono kapena chinthu chokulirapo
- Kutsekeka pafupipafupi kapena kupanikizana kwa zinthu
- Kugwiritsa ntchito mphamvu zowonjezera
- Kukhala ndi zovuta za kutentha kapena mafuta
Ogwira ntchito amayenera kuyang'anitsitsa mbale za nsagwada nthawi zonse kuti aziwona zizindikirozi. Kuzindikira msanga kwavala kumatha kubweretsa kukonzanso panthawi yake, zomwe ndizofunikira kuti zida zamakina ophwanya nsagwada zikhale ndi moyo wautali.
Impact pa Magwiridwe
Zovala za nsagwada zowonongeka zimakhudza kwambiri ntchito ya nsagwada. Pamene mbale zikutha, iwokupanga mitundu yosiyanasiyana ya zovala. Kusagwirizana kumeneku kungayambitse kusiyana kwa kukula kwa zinthu zomwe zimachokera. Chifukwa chake, ogwiritsa ntchito amatha kuona kuchuluka kwa chindapusa kapena tinthu tating'onoting'ono tazinthu zomwe zaphwanyidwa.
Kutalika kwa moyo wa mbale za nsagwadanthawi zambiri amakhala kuyambira maola 1,000 mpaka 8,000, kutengera zinthu zomwe zimagwiritsidwa ntchito komanso momwe ntchito zikuyendera. Ma aloyi achitsulo apamwamba kwambiri a manganese nthawi zambiri amapitilira moyo uno pamikhalidwe yabwino. Komabe,kukana kuvala kwa nsagwada mbale zakuthupi mwachindunji kumatsimikizira moyo wake wautumiki.
Mwambiri,moyo wautumiki wa chophwanya nsagwada ndi zaka 5 mpaka 15. Zinthu monga kuchuluka kwa kagwiritsidwe ntchito ka zida, kachitidwe kosamalira, ndi malo ogwirira ntchito zimakhudza kwambiri moyo uno. Chifukwa chake,kusunga nsagwada mbalem'malo abwino ndikofunikira kuti zitsimikizire kuti zikugwira ntchito moyenera komanso kuchepetsa nthawi yopumira.
Mafuta Osauka
Kupaka mafuta kumagwira ntchito yofunika kwambiri pakugwira ntchito kwa nsagwada. Mafuta osakwanira amatha kubweretsa zovuta zazikulu zomwe zimakhudza magwiridwe antchito ndi moyo wa makina. Kuzindikira zovuta zamafuta koyambirira kungalepheretse kukonza ndi kutsika mtengo.
Kuzindikira Mavuto a Mafuta
Othandizira amatha kugwiritsa ntchito njira zingapo zodalirika kuti azindikire zovuta zamafuta m'zigawo za nsagwada. Kuyang'anira ndi kuyendera pafupipafupi ndikofunikira. Nawa enanjira zothandiza:
| Njira | Kufotokozera |
|---|---|
| Kuwunika kuthamanga kwa mafuta | Yang'anani pafupipafupi kukakamiza kwamafuta m'bokosi la countershaft kuti mukhazikitse milingo yabwinobwino ndikuzindikira zolakwika. |
| Kuyang'ana skrini ya tanki yamafuta a lube | Kuwunika kwatsiku ndi tsiku kwa chophimba chobwerera kumathandiza kugwira zonyansa zomwe zingakhudze mafuta. |
| Pulogalamu yowunikira mafuta | Kukhazikitsa pulogalamu yowunikira mafuta kumatsimikizira kuti mafuta oyeretsedwa, omwe ndi ofunikira kuti zida zizikhala ndi moyo wautali. |
Pogwiritsa ntchito njirazi, ogwira ntchito amatha kukhalabe ndi mafuta okwanira ndikuwonetsetsa kuti mbali za makina ophwanya nsagwada zikuyenda bwino.
Zotsatira za Mafuta Osakwanira
Mafuta osakwanira amatha kubweretsa zotsatirapo zoyipa kwa ophwanya nsagwada. Nthawi zambiri zimabweretsakuchuluka kwa mavalidwechifukwa cha zinthu monga abrasion, adhesion, kutopa, ndi dzimbiri. Zinthu izi zitha kukhudza kwambiri thanzi komanso moyo wautali wamakina.
- Kuwonongeka kwakukulu kumawonetsa kusayenda bwino kwa makina.
- Kuwongolera mitengo yovalazimakhudza kwambiri moyo wautali wa makina ndi magwiridwe antchito.
Kulephera kwamafuta ndikofalamu nsagwada crushers. Malinga ndi magwero osiyanasiyana, zovuta zamafuta zimakhala m'gulu la mitundu yolephera kwambiri mu ma crushers. Mwachitsanzo, Dodge Industrial ikunena kuti mafuta osakwanira nthawi zambiri amabweretsa zolephera. Shanbao Machinery ndi Mellott Company imagogomezeranso kufunikira kwa kusintha kwamafuta munthawi yake kuti tipewe kuvala kwa makina ndi kulephera komwe kungachitike.
Kuwongolera moyenera kwa mitengo yovala ndikofunikira kuti mukhale ndi thanzi la makina. Poyang'ana zomwe zimayambitsa mavalidwe apamwamba, ogwira ntchito amatha kuwonetsetsa kuti ophwanya nsagwada azigwira bwino ntchito komanso kukhala ndi moyo wautali. Kugwiritsa ntchito mafuta oyenera ndikofunikiranso. Mafuta ofunikira amaphatikizapo mafuta oyenerera ma bere akuluakulu ndi pitman, mongaMafuta a Jet-Lube Jet-Plex EP™. Mafuta a lithiamu ovutawa amapereka katundu wonyamula katundu wambiri komanso makulidwe amafilimu okwanira kuti atetezedwe pakukweza komanso kugwedezeka.
Kusalongosoka
Kusalumikizana bwino mu zophwanya nsagwada kungayambitse zovuta zingapo zogwirira ntchito. Kuzindikira zizindikiro za kusalolera bwino ndikofunikira kuti ukhalebe wogwira mtima komanso kupewakukonza zodula.
Kuzindikira Zizindikiro Zosalongosoka
Ogwira ntchito ayenera kukhala tcheru ndi zizindikiro zingapo zomwe zimasonyeza kusalolera bwino pamagulu ophwanya nsagwada. Nazi zizindikiro zofala kwambiri:
- Kuvala lamba kwambiri
- Kutsetsereka kwa malamba
- Opaleshoni yaphokoso
- Kuwonongeka kwa groove
- Kupanga kutentha
- Mavuto a vibration
- Kuchepetsa magwiridwe antchito a crusher
- Pulley misalignment
Kuzindikira zizindikirozi mwamsanga kungathandize ogwira ntchito kuchitapo kanthu kuti akonze zinthu zisanafike poipa.
Zotsatira pa Ntchito
Kusalunjika bwino kumatha kukhudza kwambiri magwiridwe antchito a nsagwada. Nthawi zambiri zimabweretsa kuwonjezeka kwa mphamvu zamagetsi. Mwachitsanzo, kusamvetsetsana kolakwika0.2mm ikhoza kuwonjezera kugwiritsa ntchito mphamvu ndi 9%. Kusagwira ntchito kumeneku sikungowonjezera ndalama zogwirira ntchito komanso kumakhudza ntchito yonse ya zipangizo.
Pali zinthu zingapo zomwe zingayambitse kusalumikizana bwino kwa nsagwada. Kuyika kapena kukonza kolakwika kwa shaft ya eccentric kungayambitse kupindika kapena kusweka.Kuonetsetsa kukhazikitsa kolondola komanso kukonza nthawi zonsendikofunikira kupewa izi.
| Kulephera Chifukwa | Yankho |
|---|---|
| Chosinthira mbale ndi toggle plate pad sizikufanana komanso zokhotakhota | Yang'anani ndikusintha mbale yosinthira kuti muwonetsetse kuti ikugwirizana bwino ndi kumangitsa; Yang'anani mbale yosinthira kuti iwonongeke ndikusintha ngati kuli kofunikira. |
Pothana ndi kusalongosoka mwachangu, ogwira ntchito amatha kupititsa patsogolo magwiridwe antchito a makina ophwanyira nsagwada ndikuchepetsa chiwopsezo cha kulephera kosayembekezereka.
Zosweka kapena Zosweka
Ming'alu kapena zida zosweka muzophwanya nsagwada zimatha kuyambitsa zovuta zogwira ntchito. Kuzindikira ming'alu iyi koyambirira ndikofunikira kuti makinawo azigwira ntchito bwino. Ogwira ntchito amayenera kuyang'ana madera ovuta nthawi zonse kuti awone zizindikiro zowonongeka.
Kuzindikira Ming'alu
Njira zingapo zoyeserera zosawonongazingathandize kuzindikira ming'alu ya nsagwada zidutswa. Njira iliyonse ili ndi ubwino ndi malire ake. Nachi chidule cha njira zodziwika bwino:
| Njira | Ubwino wake | Zolepheretsa |
|---|---|---|
| Kuyang'anira Zowoneka | Zosavuta komanso zofulumira kuchita. | Zochepa zowonongeka pamwamba; imafunika kuunikira kwabwino komanso mawonekedwe. |
| Kuyesa kwa Dye Penetrant | Zothandiza pozindikira ming'alu yapamtunda; akhoza kuwonetsa zolakwika zabwino kwambiri. | Pamafunika kuyeretsa pamwamba; osati oyenera porous zipangizo. |
| Mayeso a Eddy Panopa | Zabwino kwa ming'alu yotseguka yazinthu zopangira ma conductive. | Kuzama kolowera kochepa; sizothandiza pazowonongeka zapansi panthaka. |
| Kuyeza kwa Thermographic | Non-kukhudzana njira; zitha kukhala zokha; ogwira ntchito m'mizere yopanga. | Pamwamba payenera kukhala paukhondo; ikhoza kubweretsa zolakwika chifukwa cha kusintha kwa katundu. |
| Kuyesa kwa Magnetic Particle | Zothandiza pazida za ferromagnetic; imatha kuwulula zolakwika zapamtunda ndi zapafupi. | Kuwunika kwa mutu; kumafuna kuyeretsa kwakukulu; zodzichitira zovuta kwa ma voliyumu apamwamba. |
| Kuyesa kwa Ultrasonic | Amatha kuzindikira zolakwika zamkati ndi zam'mwamba; oyenera zipangizo zosiyanasiyana. | Imafunika kulumikizana bwino; mwina sangazindikire ming'alu yaying'ono pamtunda bwino. |
Pogwiritsa ntchito njirazi, ogwira ntchito amatha kuzindikira ming'alu asanabweretse kulephera kwakukulu.
Kufunika Kokonza Nthawi Yake
Kukonza nthawi yake kwa zida zosweka ndizofunikira pa moyo wonse wa ophwanya nsagwada. Kuthana ndi ming'alu mwachangu kungapewe kuwonongeka kwina komanso kuwonongeka kwamtengo. Nawa maubwino ena okonza munthawi yake:
- Kukonza ndi kukonza nthawi yake kumatha kuletsa kuwonongeka kwakukulu kapena kuwonongeka kwa zibwano.
- Kukonzanso mwadzidzidzi kapena kumanganso kungakhale kofunikira kuti zida ziwonjezeke.
- Kuchepetsa nthawi yocheperako ndikofunikira kuti ntchito igwire bwino.
Kukhazikitsa dongosolo lokonzekera bwino kumathandiza ogwira ntchito kukhala patsogolo pa zovuta zomwe zingachitike. Kuyang'ana pafupipafupi kuyenera kuyang'ana pazovala, kuyang'ana zizindikiro za kuwonongeka kapena kuwonongeka. Kuzindikira msanga kumalola kukonzanso kapena kukonzanso panthawi yake, kuteteza kuwonongeka kwina.
Poyika patsogolo kuzindikiritsa ndi kukonza zida zosweka, ogwira ntchito amatha kupititsa patsogolo kudalirika ndi magwiridwe antchito a zida zamakina a nsagwada.
Kugwedezeka Kwambiri
Kugwedezeka kwakukulu muzitsulo za nsagwada kumatha kuwonetsa zovuta zomwe zingakhudze magwiridwe antchito. Kuzindikira zomwe zimayambitsa kugwedezeka ndikofunikira kuti pakhale magwiridwe antchito.
Zifukwa za Vibration
Pali zinthu zingapo zomwe zingayambitse kugwedezeka kwakukulu kwa nsagwada. Othandizira ayenera kudziwa zifukwa zotsatirazi:
- Maboti omasuka: Izi zingayambitse kuyika kosakhazikika, kumayambitsa kugwedezeka. Kuwunika pafupipafupi ndi kulimbitsa mabawutiwa ndikofunikira.
- Kugwedezeka kwakukulu kwa nsagwada zoyenda: Izi zitha kupanga kugwedezeka kwachilendo. Kusintha mapaipi kungathandize kuchepetsa vutoli.
- spindle wosalinganika: Kuchulukirachulukira kumatha kusokoneza nsonga yozungulira, zomwe zimapangitsa kugwedezeka. Kuwongolera kapena kusintha kungakhale kofunikira.
- Zosayikidwa bwino kapena zowonongeka: Izi zitha kuyambitsanso kugwedezeka. Kuyang'ana ndikusintha chilolezo chonyamula kapena kusintha ma bere owonongeka ndikofunikira.
Pothetsa zifukwa izi, ogwira ntchito angathekuchepetsa kugwedezeka ndikuwonjezeramagwiridwe antchito a zida zamakina ophwanyira nsagwada.
Kuwunika Miyezo Yogwedezeka
Kuyang'anira kuchuluka kwa kugwedezeka ndikofunikira pakulosera zomwe zingalephereke muzophwanya nsagwada.Makina owunikira ma vibration amagwiritsa ntchito masensa a IoTkutsatira zenizeni zenizeni monga kugwedezeka, kutentha, ndi kuthamanga. Machitidwewa amatha kuzindikira zolakwika ndi zolephera zolosera zisanadzere kuwonongeka.
Othandizira atha kupindula ndi izi za machitidwe owunikira kugwedezeka:
- Masensa a IoT amawunika thanzi la nsagwada mu nthawi yeniyeni.
- AI imasanthula deta kuti izindikire zolakwika zilizonse, monga kugwedezeka kwachilendo kapena kukwera kwa kutentha.
- Dongosololi limachenjeza ogwiritsa ntchito za zovuta zomwe zingachitike zisanachuluke, ndikulola kuti azikonza munthawi yake.
Kukhazikitsa dongosolo loyang'anira kugwedezeka kumathandizira kukonza mwachangu, kuchepetsa nthawi yosakonzekera komanso ndalama zomwe zimagwirizana. Pokhala patsogolo pazovuta zomwe zingachitike, ogwiritsa ntchito amatha kuwonetsetsa kuti makina awo ophwanyira nsagwada amakhala ndi moyo wautali komanso wogwira ntchito.
Kusamalira Zigawo za Makina a Jaw Crusher
Kusunga zida zamakina ophwanyira nsagwada ndikofunikira kuti muwonetsetse kuti zikuyenda bwino komanso kukhala ndi moyo wautali. Kuyang'ana pafupipafupi kumagwira ntchito yofunika kwambiri pozindikira zomwe zingachitike zisanachuluke. Ogwiritsa ntchito ayenera kutsatira dongosolo lokonzekera bwino kuti achepetse nthawi yotsika komanso kukulitsa kudalirika kwa zida.
Kuyendera Nthawi Zonse
Othandizira ayenera kuyang'anira nthawi zosiyanasiyana kuti agwire msanga. Nawa machitidwe ovomerezeka:
- Yang'anani mbali zonse za nsagwada250 maola ogwira ntchitokuzindikira mavalidwe.
- Khalidwecheke tsiku lililonse, mlungu uliwonse, ndi mwezi uliwonsemonga gawo la ndondomeko yokhazikika yokonza.
- Chitani aKuyendera kwa maola 1000kuunikanso momwe zinthu zilili komanso zigawo zikuluzikulu zobvala.
- Kuchita ndikuyendera kwakukulu pachakakuti muwunike mwatsatanetsatane zigawo zazikulu zonse.
Kuyendera pafupipafupi kumathandiza ogwira ntchito kusunga zolemba zatsatanetsatane za ntchito yokonza. Kutsatira malangizo a wopanga kumatsimikizira kusinthidwa kwanthawi yake kwa zida zovala ndikuthana ndi zolakwika. Kusamalira tsiku ndi tsiku kungalepheretse20-30%ya nthawi yosakonzekera ndipo imathandizira kuzindikira zovuta zisanadze kukonzanso zodula. Kukonzekera mwadongosolo kumakulitsa moyo wa zida ndikuchepetsa kutsika kosayembekezereka.
Kufunika kwa Lubrication
Kupaka mafuta moyenera n'kofunika kwambiri kuti zophwanya nsagwada zigwire ntchito bwino. Kupaka mafuta osakwanira kumatha kupangitsa kuti munthu avale kwambiri komanso kusweka kwa shaft chifukwa chakukangana kwakukulu. Oyendetsa galimoto agwiritse ntchito mafuta oyenerera kuti asavale msanga. Nazi njira zabwino zopangira mafuta:
| Mtundu wa Lubricant | Makhalidwe ndi Ubwino wake | Mapulogalamu Omwe Akulimbikitsidwa mu Jaw Crushers |
|---|---|---|
| Mafuta | Kuyenda mosavuta, kuziziritsa ndi kuchotsa zonyansa, kumafunika kukonzedwa nthawi zonse | Bearings, magiya, ma eccentric shafts |
| Mafuta | Khalani pamalo, sindikizani ndi kuteteza, kuchepetsa phokoso ndi kugwedezeka | Zitsamba, zikhomo, unyolo, ma slide |
Ogwiritsa ntchito amayenera kuthira mafuta pazitsamba ndikusintha mbale nthawi iliyonse3-4 maola. Ayeneranso kuonetsetsa kuti kutentha kwa mafuta kumatsika pansi60°Cndipo nthawi zonse fufuzani milingo yamafuta ndi mtundu wake.Makina opangira mafutaimatha kupereka mafuta ochulukirapo kuzinthu zofunikira kwambiri. Kusasinthika kumeneku kumachepetsa kuvala ndikutalikitsa moyo wa zida, zomwe zimapangitsa kutsika mtengo wokonza ndikuwonjezera magwiridwe antchito.
Kuzindikira zinthu zomwe zimafala m'magawo ophwanyira nsagwada ndikofunikira kuti zisungidwe bwino komanso zogwira ntchito. Kusamalira nthawi zonse ndi kuyendera kumapereka ubwino wambiri:
| Pindulani | Kufotokozera |
|---|---|
| Kuchita bwino | Kusamalira pafupipafupi kumabweretsa kuwongolera magwiridwe antchito, monga kuwonjezera chidwi. |
| Kuchita bwino | Kukonzekera kosasinthasintha kumawonjezera zokolola zonse ndi kusalala kwa ntchito. |
| Chitetezo | Kuwunika pafupipafupi kumachepetsa zoopsa, ndikuwonetsetsa chitetezo cha onse ogwira ntchito ndi zida. |
| Kupulumutsa Mtengo | Kuyesetsa kwa nthawi yayitali kumathandizira kuchepetsa ndalama zogwirira ntchito komanso kudalirika. |
| Ubwino Wampikisano | Makampani omwe amaika patsogolo kukonza zinthu amapanga mbiri ya kudalirika komanso kuchita bwino. |
Oyendetsa akuyenera kuchitapo kanthu kuti awonetsetse kuti akugwira ntchito bwino.Kusamalira moyenera mbali zovala kumathandizira kuwongolera ndalama ndikusunga magwiridwe antchito.Pokhazikitsa ndondomeko yokonzanso yomwe inakonzedwa komanso kuyang'anira kavalidwe, amatha kuchepetsa kulephera kwadzidzidzi komanso kuchepetsa ndalama zokonzanso. Kuika patsogolo kukonza sikungowonjezera moyo wautali wa zida komanso kumawonjezera zokolola zonse.
FAQ
Kodi ndi zizindikiro ziti zomwe zimakonda kutha pazigawo za nsagwada?
Ogwira ntchito ayenera kuyang'ana kugwedezeka kwakukulu, ming'alu yowoneka, mawonekedwe ovala osagwirizana, ndi kuchepetsa kutulutsa. Kuyang'ana pafupipafupi kumathandiza kuzindikira zizindikiro izi msanga, ndikupewa kuwonongeka kwina.
Kodi ziwalo zophwanyira nsagwada ziyenera kuyang'aniridwa kangati?
Ogwira ntchito amayenera kuyang'ana zigawo za nsagwada pa maola 250 aliwonse ogwirira ntchito. Kuwunika kwatsiku ndi tsiku, mlungu uliwonse, ndi mwezi uliwonse ndikofunikiranso kuti musunge magwiridwe antchito bwino komanso kupewa kulephera kosayembekezereka.
Zotsatira za kusapaka bwino mafuta m'ma crushers a nsagwada ndi chiyani?
Kusakwanira kwamafuta kumabweretsa kuchuluka kwa mavalidwe, kutentha kwambiri, komanso kulephera kwa zigawo. Kuwunika pafupipafupi kwamafuta komanso kusintha kwamafuta munthawi yake ndikofunikira kuti zida zizikhala ndi thanzi.
Kodi kusanja bwino kungakhudze bwanji magwiridwe antchito a nsagwada?
Kusalongosoka kungathe kuonjezera kugwiritsa ntchito mphamvu ndikupangitsa kuti pakhale kuvala kwambiri pazigawo. Ogwira ntchito amayenera kuyang'ana nthawi zonse ngati zizindikiro zasokonekera kuti zitsimikizire kuti zikuyenda bwino.
Chifukwa chiyani kukonza nthawi yake kwa zida zosweka ndikofunikira?
Kukonzanso panthawi yake kumateteza kuwonongeka kwina ndi kuwonongeka kwa ndalama. Kuthana ndi ming'alu koyambirira kumakulitsa kudalirika ndi magwiridwe antchito a nsagwada, kumatalikitsa moyo wawo ndikuchepetsa nthawi yopuma.
Nthawi yotumiza: Oct-22-2025