Kodi chopondapo cha cone chimapangidwa ndi chiyani?

A chopondapondaamadalira zipangizo zapamwamba kuti agwire ntchito zovuta, makamaka zakezigawo za cone crusher. Chitsulo cha manganese, makamaka chitsulo cha Hadfield, chimalamulira ntchito yomanga. Izi zimapereka kulimba kodabwitsa komanso kukana kuvala, zokhala ndi manganese opitilira 12% omwe amauma pakagwiritsidwa ntchito. Zida zophatikizira zachitsulo ndi ceramic zimalimbitsanso kulimba kwa chopondapo, kuwonetsetsa kuti chimalimbana ndi kupsinjika kwakukulu komanso kuphulika.

Zofunika Kwambiri

• Chitsulo cha manganesendiye chinthu chachikulu mu ophwanya cone. Ndi yamphamvu kwambiri ndipo imakana kufooka.
• Zida zamphamvu monga zosakaniza za ceramic zimapangitsa kuti magawo azikhala nthawi yayitali. Amathandiziranso chopondapo cha conezimagwira ntchito bwino ndipo zimafunikira kukonza pang'ono.
• Kusankha zida zoyenera ndikusintha zosintha kungathandize kwambiri. Zimapangitsa kuti chopondapo chizigwira ntchito bwino komanso kukhala nthawi yayitali.

Zigawo za Cone Crusher ndi Zida Zawo

Mantle ndi Concaves

Thezovala ndi concavesndi zigawo zofunika kwambiri za cone crusher zomwe zimalumikizana mwachindunji ndi zinthu zomwe zikuphwanyidwa. Zigawozi zimapangidwa kuchokera ku chitsulo cha manganese, chomwe chimalimba pansi pa kukakamizidwa ndikukana kuvala. Chovalacho chimakhala pamwamba pa mtengo waukulu, pamene ma concaves amapanga mbale yoyima mozungulira. Pamodzi, amapanga chipinda chophwanyika momwe miyala imaponderezedwa ndikuphwanyidwa.

Malipoti a kagwiridwe ka ntchito akuwonetsa kuti mavalidwe azinthu izi amadalira zinthu monga chitsulo ndi ma metric ogwirira ntchito. Zovala zapamwamba pazitsulo za concave nthawi zambiri zimawonekera pakati pa mizere yapakati ndi pansi, pamene malaya amakumana ndi kuvala kogawidwa mofanana. Izi zikuwonetsa kufunikira kosankha zida zolimba komanso kukhathamiritsa makonda a crusher kuti atalikitse moyo wazinthuzi.

Main Shaft ndi Eccentric Bushing

Thetsinde lalikulundi eccentric bushing ndiye msana wa ntchito ya cone crusher. Shaft yayikulu imathandizira chovalacho ndikusamutsa mphamvu yophwanyira, pomwe tchire la eccentric limalola kuti chovalacho chiziyenda movutikira. Zigawozi nthawi zambiri zimapangidwa kuchokera kuzitsulo zamphamvu kwambiri ndi zitsulo zamkuwa kuti zipirire kupsinjika kwakukulu ndi mphamvu zozungulira zomwe zimakhudzidwa.

• Mavuto omwe amapezeka ndi eccentric bushing ndi awa:
  • Kutentha kwakukulu kwa mafuta odzola
  • Zolemba zamkuwa pazithunzi za hydraulic unit
  • Kutsekedwa kwathunthu kwa crusher
• Zomwe zimapangitsa kuti pakhale kutentha kwa thupi:
  • Mafuta osayenera
  • Zopangira zolakwika kapena masinthidwe olakwika
  • Zindapusa zochulukira muzakudya

Akatopa, akatswiri ayenera kudziwa chomwe chayambitsa, kuyeretsa ndi kupukuta tsinde lalikulu, ndi kuyeza mbali zowonongeka kuti zilowe m'malo. Kukonzekera koyenera kumawonetsetsa kuti zigawo za cone crusher zimagwira ntchito bwino komanso zimakhala nthawi yayitali.

Frame ndi Tramp Release Mechanism

Chimangochi chimapereka chithandizo chothandizira pazigawo zonse za cone crusher. Amapangidwa kuchokera ku zitsulo zotayidwa kapena chitsulo kuti zitsimikizire kukhazikika ndi kupirira katundu wolemetsa. Komano, njira yotulutsira tramp imateteza chopondapo kuti chisawonongeke chifukwa cha zinthu zosasunthika monga zinyalala zachitsulo.

Makinawa amagwiritsa ntchito makina a hydraulic kuti atulutse kupanikizika ndikulola kuti zinthu zosasunthika zidutse bwino. Opanga nthawi zambiri amagwiritsa ntchito zida za ceramic ndi zitsulo zapamwamba kwambiri pazigawozi kuti zitsimikizire kulimba komanso kudalirika. Chimango chopangidwa bwino komanso makina otulutsa ma tramp amathandizira kuti chopondapo chizigwira ntchito bwino komanso chitetezo chake pakamagwira ntchito.

Chifukwa Chake Zinthuzi Zimagwiritsidwa Ntchito

Durability ndi Wear Resistance

Zida zophwanyira ma cone zimayang'anizana ndi kuwonongeka kwakukulu ndi kung'ambika panthawi yogwira ntchito. Pofuna kuthana ndi izi, opanga amagwiritsa ntchito zipangizo mongazitsulo za manganese ndi zoumba za ceramic. Chitsulo cha manganese, makamaka magiredi monga Mn13Cr2 ndi Mn18Cr2, chimauma pansi pa kupsinjika, kumapangitsa kukhala koyenera kuphwanya zida zonyezimira. Komano, ma composites a Ceramic amapereka kuuma kopitilira muyeso ndikusunga mawonekedwe awo akuthwa ngakhale pamavuto.

Zida izi zimawonetsetsa kuti crusher imatha kugwiritsa ntchito nthawi yayitali popanda kusinthidwa pafupipafupi, kuchepetsa nthawi yochepetsera komanso kukonza.

Mphamvu Zogwiritsa Ntchito Zopanikizika Kwambiri

Zophwanyira zingwe zimagwira ntchito mopanikizika kwambiri, makamaka pokonza zinthu zolimba monga quartz kapena granite.Chitsulo champhamvu kwambiri ndi titaniyamu carbidezoyikamo nthawi zambiri zimagwiritsidwa ntchito pazinthu monga shaft yayikulu ndi mantle. Kuyika kwa Titanium carbide, mwachitsanzo, kumawonjezera kukana kovala ndi nthawi 1.8 ndikulimbitsa mphamvu ndi nthawi 8.8 poyerekeza ndi zida zachikhalidwe. Mphamvu iyi imatsimikizira kuti crusher imatha kuthana ndi ntchito zopanikizika kwambiri popanda kusokoneza magwiridwe antchito.

Kusinthasintha kwa Zosowa Zosiyanasiyana Zophwanyidwa

Ntchito zosiyanasiyana zophwanyira zimafunikira zida zomwe zimatha kusintha mosiyanasiyana. Mwachitsanzo, Mn18Cr2 imachita bwino pogwira zinthu zosakhazikika zokhala ndi zonyansa chifukwa chokana kwambiri. Ma composites a Ceramic ndi oyenera kuphwanya bwino zinthu zolimba kwambiri. Mayeso a kagwiridwe ka ntchito pogwiritsa ntchito zoyerekeza manambala, monga njira ya discrete element (DEM), awonetsa kuti kukhathamiritsa magawo ngati liwiro lozungulira ndi ma cone angles kumatha kupititsa patsogolo kusinthika. Mwachitsanzo, Y51 cone crusher, idakwanitsa kuchita bwino kwambiri ndi kolona yoyambira 1.5° ndi liwiro lozungulira la 450 rad/min.

Posankha zida zoyenera ndi masinthidwe, zida zophwanyira ma cone zimatha kukwaniritsa zofunikira zosiyanasiyana pochita bwino.

Momwe Zida Zimakhudzira Mayendedwe a Crusher

Kuchita Bwino Kwambiri ndi Moyo Wautali

Zida zomwe zimagwiritsidwa ntchito pazigawo za cone crusher zimathandizira kwambiri kukonza bwino komanso kukulitsa moyo wamakina. Zida zamtengo wapatali monga chitsulo cha manganese ndi ma ceramic kompositi zimatsimikizira kuti mbali zake zimatha kugwira ntchito zolemetsa popanda kufooka mwachangu. Mwachitsanzo, zinthu zosavala zimatha kuwirikiza kawiri kapena kanayi kuposa zachikhalidwe, kuchepetsa kufunika kosinthira pafupipafupi.

Zida zokhazikika zimachepetsanso kutaya mphamvu panthawi yogwira ntchito. Kafukufuku wasonyeza kuti ma crushers omangidwa ndi zida zolimba samawonongeka pang'ono, zomwe zikutanthauza kuti amasunga magwiridwe antchito pakapita nthawi. Kukhazikika kumeneku kumatsimikizira kuti chopondapo chimagwira ntchito bwino, ngakhale pamavuto.

Kuchepetsa Kukonza ndi Nthawi Yopuma

Kusamalira pafupipafupi kumatha kusokoneza magwiridwe antchito ndikuwonjezera ndalama. Pogwiritsa ntchito zipangizo zolimba komanso zosavala, opanga amachepetsa kufunika kokonzanso. Mwachitsanzo, chitsulo cha manganese chimauma pansi pa kupsinjika, kumapangitsa kuti chikhale choyenera pazigawo monga malaya ndi concaves. Katunduyu amachepetsa kuchuluka kwa mavalidwe, kulola kuti chopondapo chiziyenda nthawi yayitali popanda kusokoneza.

Kafukufuku wamkulu mu 1982 anayeza kusweka kwa mphamvu ndi kusweka kwa miyala ya ma crushers opanga. Zotsatirazo zinasonyeza kuti kugwiritsa ntchito zipangizo zapamwamba kwambiri kunachepetsa kusokonezeka kwa ntchito. Zitsanzo za phunziroli zinayesedwa ndi njira za pendulum zamphamvu kwambiri, kutsimikizira kuti zipangizozo zimatha kupirira mikhalidwe yovuta kwambiri.

Kuphatikiza apo, kusankha zinthu kumakhudza momwe crusher imagwirira ntchito mosiyanasiyana. Ma Crushers omwe amagwira ntchito ndi ma cavities athunthu ndi zida zolimba za rock amawonetsa kupititsa patsogolo kupanga. Kumbali inayi, maopaleshoni otsika okhala ndi miyala yofewa nthawi zambiri amapangitsa kuti pakhale magwiridwe antchito, zomwe zimafuna kusinthidwa pafupipafupi.

Kukhathamiritsa Kwabwino Kwambiri

Zida zoyenera zimathandizanso kulondola kwa ndondomeko yophwanya. Mwachitsanzo, ma composites a ceramic amasunga mbiri yawo yakuthwa, ngakhale atagwiritsidwa ntchito nthawi yayitali. Kusasinthika kumeneku kumawonetsetsa kuti chopondapo chimapanga zinthu zofananira, zomwe ndizofunikira kwa mafakitale monga zomangamanga ndi migodi.

Makina owongolera ochepetsa kukula amawongoleranso kulondola. Ophwanya omwe ali ndi makinawa amakumana ndi kusintha kochepera 38-46% pamagwiritsidwe ntchito. Kupanga kosasintha kumapangitsanso magwiridwe antchito apakati ndi 12-16%, kupangitsa kuti chopondapocho chikhale chodalirika.

Mwa kuphatikiza zida zapamwamba ndi uinjiniya wolondola, zida zophwanyira ma cone zimapereka magwiridwe antchito apadera. Kuphatikiza kumeneku sikumangowonjezera kulondola kophwanyidwa komanso kumatsimikizira kuti makinawo amakwaniritsa zofunikira zamitundu yosiyanasiyana.

Zida zomwe zimagwiritsidwa ntchito pophwanya ma cone ndizofunika kuti zikhale zolimba komanso zogwira mtima. Chitsulo cha manganese, chitsulo cha kaboni, zida za ceramic, ndi zitsulo zotayidwa zimatsimikizira kuti makinawa amatha kugwira ntchito zolimba komanso kukana kuvala pakapita nthawi.

• Ma cone crushers amawongolera mphamvu zamagetsi ndi 10-30%, kuchepetsa ndalama zogwirira ntchito.
• Ma Crushers amasunga zokolola zofananira pakukula kwazinthu zomwezo, ngakhale kusiyanasiyana kwamapangidwe achipinda.
• Akatswiri amakampani akugogomezera kukhathamiritsa kwa mavalidwe ndi masinthidwe achipinda kuti agwire bwino ntchito komanso moyo wautali.

Kusankha zinthu moyenera sikumangowonjezera kudalirika kwa ma crusher komanso kumathandizira kuti makampani amigodi azifuna kukonza matani amiyala opitilira 1.3 miliyoni pachaka. Mwa kulinganiza kapangidwe kake ndi magwiridwe antchito, ma cone crushers amapereka zotsatira zofananira pamagwiritsidwe osiyanasiyana.

FAQ

Kodi zigawo zofunika kwambiri za cone crusher ndi ziti?

Chovala, ma concaves, shaft yayikulu, bushing eccentric, ndi chimango ndizofunikira kwambiri. Chigawo chilichonse chimakhala ndi gawo lofunikira pakuphwanya.

Kodi zida zimakhudza bwanji magwiridwe antchito a ma cone crusher?

Zinthu zamtengo wapatali zimathandizira kukhazikika,kuchepetsa kuvala, ndi kuwonjezera mphamvu. Amawonetsetsa kuti crusher imagwira ntchito bwino, ngakhale pamavuto.

Chifukwa chiyani chitsulo cha manganese chimagwiritsidwa ntchito kwambiri pazigawo za cone crusher?

Chitsulo cha manganese chimawuma pansi pa kupsinjika, kumapangitsa kukhala koyenera kuphwanya zinthu zonyezimira. Kukhalitsa kwake kumawonjezera moyo wa ziwalo zofunika kwambiri monga malaya ndi concaves.